Wood Fence vs Vinyl Fence Material Cost Per Foot
Wood usually costs less per linear foot than vinyl on materials alone. Here is how to build both order lists and compare them fairly.
For most US fences, use 8 ft post spacing for 6 ft panels and 6 ft spacing for 8 ft panels. Learn why rail load, wind, and panel weight drive this choice.
For a typical US privacy fence, use 8 ft post spacing with 6 ft high panels, and 6 ft post spacing with 8 ft high panels. The reason is structural: taller panels catch more wind and weigh more, so they need closer posts to keep rail load and post bending within safe limits. Your local building department may require closer spacing or larger posts, so confirm before ordering. The fence calculator uses these defaults but lets you change them.
In practice, an 8 ft spacing means posts every 8 ft on center, with two rails per bay. A 6 ft spacing means more posts and more concrete, but each post carries less load. The trade-off is cost versus strength. For a 6 ft fence, 8 ft spacing is common; for an 8 ft fence, 6 ft spacing is the safer default.
Each bay acts like a small sail. Wind pressure pushes on the pickets, and the rails transfer that force to the posts. A 6 ft high by 8 ft wide bay has 48 sq ft of surface; an 8 ft high by 8 ft wide bay has 64 sq ft. That is 33 percent more area, so the wind load on each post is higher. Closer posts reduce the span and the bending moment on each post.
Rail load also depends on the number of rails. The calculator assumes two horizontal rails per bay. Two rails share the load, but the post still must resist the total force. With 8 ft spacing, the post is the weak link if it is undersized. With 6 ft spacing, the load per post drops, which is why taller fences often use 6 ft spacing. Always check local wind exposure requirements with your building department.
An 8 ft wide panel built from 89 mm pickets with a 13 mm gap uses about 24 pickets per bay. A 6 ft high panel weighs less than an 8 ft high panel of the same width, but the difference is significant when you are lifting and setting posts. Heavier panels need stronger posts and more careful bracing during installation.
The calculator estimates panels or palings from your bay width and picket width. For 8 ft spacing, each bay is 8 ft wide. For 6 ft spacing, each bay is 6 ft wide, so you need more panels for the same fence length. That affects both material count and cost. If you are building alone, 6 ft panels are easier to handle, even if you use 8 ft spacing.
Suppose you want a 100 ft long, 6 ft high privacy fence with 8 ft post spacing. Number of bays = 100 / 8 = 12.5, so you need 13 bays and 14 posts (including both ends). With two rails per bay, that is 26 rails. Pickets: each bay is 8 ft wide, and with 89 mm pickets plus 13 mm gap, each picket covers about 102 mm, or 0.335 ft. So about 24 pickets per bay, times 13 bays = 312 pickets. Concrete: each post hole is 254 mm diameter by 762 mm deep. Converted to feet, that is about 10 in by 30 in, or 0.017 m³ per hole. An 80 lb bag yields about 0.017 m³, so one bag per hole, 14 bags total.
Now compare 8 ft high fence with 6 ft post spacing. Bays = 100 / 6 = 16.67, so 17 bays and 18 posts. Rails = 34. Pickets per bay: 6 ft wide / 0.335 ft = about 18 pickets, times 17 bays = 306 pickets. Concrete: 18 bags. The taller fence uses more posts and concrete but similar picket count because the bays are narrower. The calculator handles these conversions automatically.
Enter your fence length, height, post spacing, and panel width. The calculator returns posts, panels or palings, rails, concrete bags, gates, and a material cost. It uses the default post hole size and concrete yield unless you change them. Always round up to whole posts and bags, and add 10 percent waste for cuts and breakage.
The calculator is a planning tool, not a substitute for local code. Confirm post size, depth, and spacing with your building department, and check supplier availability for panel sizes. For gates, add extra posts and hardware. The calculator includes gates in the count but not hardware.
It is not recommended. An 8 ft high panel has more wind load and weight, so 8 ft spacing may overload posts and rails. Use 6 ft spacing or consult a structural engineer. Check with your local building department for required spacing.
With a 254 mm diameter by 762 mm deep hole, you need about 0.017 m³ of concrete. An 80 lb bag yields about 0.017 m³, so one bag per post is typical. Confirm bag yield on the product label and add extra for uneven holes.
Yes, the calculator includes gates in the material count, but you must add gate hardware and extra posts separately. Gates often require closer post spacing and deeper footings, so check with your supplier.
The calculator assumes 89 mm pickets with a 13 mm gap, which gives about 24 pickets per 8 ft bay. You can adjust the gap if your design differs, but check local privacy or wind requirements.
Use your own measurements, panel width and post spacing. The tool returns posts, panels, pickets, rails, concrete bags and a material cost.